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Note: ON-OFF indication of Switch must face upward.
(2) Install Switch box with Switch into Switch lever in Handle.
Note: Do this step while moving Switch lever to right and left by fingers, and you can fit toggle of
Switch to groove of Switch lever.
(3) Secure Switch box to Handle by two 4x18 tapping screws, and connect the terminals to the controller, then
put lead wires with connecters to ribs.
After checking the all assembling work, fix Handle to machine by screwing two M5x20 pan head screws
on the upper side and two 5x25 tapping screws on the lower side.
Fig. 30
Ribs of switch box
Rubber pin 4
Toggle of Switch
Groove of switch lever
4x18 tapping screw
Handle
P 12 /14
Wiring
Put the lead wires to three lead holders of Handle as Fig. 31.
Fig. 31
Lead holders
Handle
Pass the lead wire (red) for connecting with Brush holder between bosses and wall of Motor housing as Fig. 32.
Fig. 32
Lead wire (red) for connecting with Brush holder
Bosses of Motor housing
Brush holders
Motor housing
Put the lead wires in each lead holder of Motor housing as Fig. 33.
Fig. 33
Lead holders of Motor housing
Motor housing
Do not slack the lead wires at this place.
P 13 /14
Circuit Diagram
Switch
Lead wire (blue) of Controller
(for 220-240V)
white
black
(white: for 115-127V)
Lead wire (black) of controller
Terminal for carbon brush detection
Controller
Clamping lead wires of Field
black
Connector
black
Terminal block
red
black
white
black
Pick-up coil
Power supply cord
P 14 /14
Maintenance program
The service life of Makita genuine Carbon brushes is approximate 120 hours.
When replacing the Carbon brushes, we recommend you of replacement of the following parts at the same time.
Description Part No.
Grease 30cc (See note below.) 181573-3 (In a vessel)
Tool holder cap 286269-2
2pcs. of Tool retainers 310108-5 / 1pc. (Order 2 pcs. from Makita service center.)
O ring 23 213394-6
Fluoride ring 28 213431-6
2pcs. of O ring 24 213958-6 / 1pc. (Order 2 pcs. from Makita service center.)
How to change Grease:
(1) Remove Crank cap from Crank housing complete. Refer to Fig. 17 of page 10.
(2) Rest the machine on the table with the bit end pointing upwards as Fig. 34. This will allow the old grease
coming down to the Crank housing.
(3) Wipe up the old grease gathered in Crank housing with cloth.
(4) Put the fresh grease into the Crank housing and other portions in accordance with the step in page 2,
"Lubrication".
Fig. 34
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